Stage 3 Separation

Case study · Municipal & utility

De-sludging and dewatering of two municipal sewage lagoons in Hardisty, Alberta

Dredge operating in a contained pond

The numbers behind the cleanout

One clear-water loop, and the clay base stayed intact.

S3S was contracted to de-sludge two anaerobic sewage lagoons in Hardisty, Alberta. A clear-water loop, centrifuges, and polymer conditioning pulled dry material out of the lagoons while protecting the clay base underneath, and recirculated clean water without adding contamination.

Every figure here comes from the Hardisty, Alberta lagoon project: two anaerobic sewage lagoons untouched since the 1970s, de-sludged without adding contamination to the water going back in.

550 tonsDry material removed

The program removed 550 tons of dry material from the two lagoons.

33%Average solids content

The dewatered material reached an average solids content of 33%.

100%Paint filter tests passed

Every batch of dry material passed its paint filter test.

Challenge, solution, result

De-sludging two lagoons without disturbing the clay base.

Two anaerobic sewage lagoons in Hardisty, Alberta had not been processed since the 1970s. S3S needed to dry the accumulated solids, protect the clay base underneath, and return clean water to the loop without adding contamination.

Challenge

Decades of sludge, over a clay base that had to stay intact.

The two lagoons had gone untouched since the 1970s. Any de-sludging plan had to dry the solid material, protect the clay base underneath, and recirculate clean water without adding contamination to the lagoon.

2Anaerobic sewage lagoons untouched since the 1970s

Aerial view of industrial waste lagoons
Solution

A clear-water loop, centrifuges, and polymer conditioning.

S3S built a system around a clear-water loop. Centrifuges and polymer conditioning dewatered the sludge, a BOS III tank managed the recovered water and polymer mixing, and dry material went out by conventional end-dump loadout.

Stage 3 Separation centrifuge installed in a modular equipment package
Result

550 tons of dry material out, and the water stayed clean.

The program removed 550 tons of dry material from the two lagoons, at an average solids content of 33%. Every batch of dry material passed its paint filter test, and clean water went back into the loop without adding contamination.

550 tonsDry material removed

Processed biosolids after dewatering

Process sequence

From lagoon sludge to a manageable solids stream.

The system kept feed, fine-solids conditioning, dewatering, water reuse, and loadout connected in one managed sequence.

Slurry flowing from a pipe into material-handling equipment
01

Pump sludge to the receiving manifold

A pond slurry pump moved lagoon sludge to the receiving manifold for controlled transfer into the treatment system.

Stage 3 Separation centrifuge installed in a modular equipment package
02

Condition and dewater the feed

The sludge was pumped to centrifuges while polymer was injected at the feed pump to bind fine particles and improve liquid-solid separation.

Processed biosolids after dewatering
03

Discharge dry material

Dewatered solids discharged from the centrifuges into a shale bin for staging.

Clear water produced by a solids-separation process
04

Return clean water to the loop

Separated water moved through the BOS III tank for reuse and polymer mixing before it was circulated back to the lagoon.

Vacuum trucks staged for material transport at a project site
05

Load out dry solids

When the bin was full, a loader transferred the dry material to an end-dump truck for removal to disposal.

Work with S3S

S3S de-sludges lagoons without disturbing the base.

Tell us the lagoon or basin, the estimated volume, and the schedule. S3S will scope a treatment plan built to protect what is underneath.

What happens next

  1. A separation specialist reviews the material, the volumes and the site.
  2. We size the equipment and the crew against your schedule and the outputs you need.
  3. You get a configuration and a scope you can price the job against.
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