Stage 3 Separation
Annacis Island Tunneling — S3S photo 13

Slurry separation for tunnelling, microtunnelling and HDD

S3S keeps slurry TBM, microtunnelling, and HDD operations moving by separating excavated solids from drilling fluid at the surface, recovering fluid for reuse and producing stackable spoil for efficient hauling and disposal.

The BE-300 slurry treatment plant

Screen out coarse solids and remove sand from construction and tunnelling slurry.

300 m³/hSlurry per plant

Two plants combine into a BE 600-C for up to 600 m³/h.

30 micronsFiltered particle size

Using 20-inch desanding cyclones and 6-inch desilting cyclones.

5 mmScalping screen cut

Gravel and large pieces come out first, before the slurry reaches the cones.

Tunnelling and trenchless work we support

Separation capacity keeps excavation moving. S3S sizes your plant to match slurry flow and anticipated ground conditions, preventing solids buildup from becoming a production bottleneck.

TBM slurry separation

Slurry TBMs use pressurized bentonite slurry to support the tunnel face and carry excavated material to the surface. The BE-300 screens out coarse solids and uses cyclones to separate sand and silt, preparing the slurry for recirculation. When ground conditions introduce clay and finer silt, S3S adds centrifuges to control fine-solids buildup and maintain slurry performance.

AI illustration of a tunnel boring machine breaking through a concrete reception shaft wall

Bentonite and polymer reuse

Recycling drilling slurry reduces fresh-fluid demand and liquid waste hauling. On drilled shaft work at the Gordie Howe International Bridge, polymer slurry recovery avoided disposal of approximately 160,000 gallons every two weeks. S3S dewaters spent slurry that cannot be reused into effluent and stackable solids, further reducing liquid disposal volumes.

Toronto CA Jet Grouting — S3S photo 58
160,000 galPolymer slurry kept out of disposal every 2 weeks (drilled shafts, Gordie Howe International Bridge)

HDD

S3S processes returning HDD drilling fluid through shakers, cyclones, and centrifuges to remove drilled solids and return reusable mud to the rig. Controlling solids buildup helps maintain target mud weight, while dewatering produces stackable cuttings for efficient hauling and disposal.

AI illustration of horizontal directional drilling for a pipeline crossing beneath a river

How we support your tunnelling or HDD project

We configure your separation plant around ground conditions, slurry flow, and site constraints to keep fluid circulating and excavation moving.

Laboratory testing equipment prepared for sample analysis
01

Match capacity to production

We size your plant around slurry flow and ground conditions, using lab testing where needed to define separation requirements.

Slurry treatment plant operating at a tunnelling worksite
02

Set up

We design the layout around your shaft or work area, integrating screens, cyclones, tanks, and centrifuges into a complete separation system.

Shaker discharging separated coarse solids at an active project site
03

Separate

Technicians run the plant and test the slurry so it stays within your fluid targets.

Common questions from tunnelling and HDD contractors

Usually not. Earth pressure balance (EPB) machines hold the face with the excavated soil and remove it through a screw conveyor, so there is no slurry circuit to treat.

U.S. landfills generally require solids to pass the paint filter test: no free liquid draining within five minutes. Additives may require further testing, and acceptance depends on the landfill.

We can partner with you in numerous ways. Most jobs run with S3S technicians. If your crew wants to run the equipment, we can train them first.

Talk to an equipment specialist about your tunnel or bore

Share your drilling method, slurry flow, ground conditions, and available space so we can configure the right separation system.

What happens next

  1. An equipment specialist reviews the details with you.
  2. We size the plant and crew.
  3. You get a scope you can price.
Contact an equipment specialist