Stage 3 Separation

Mobile treatment of jet-grout backflow on the Eglinton Crosstown East Tunnels

  • Construction

S3S provided a mobile slurry treatment system to process jet-grout backflow spoils on a highly congested site in Midtown Toronto.

Aerial view of a jet-grouting material-treatment system in a constrained urban site

The Mission

During jet grouting, a significant return flow of soil, grout and water, known as backflow, comes back to the surface. Backflow is traditionally held in large pits or hauled away in vacuum trucks to contaminated waste facilities.

Aerial view of a constrained urban construction site with Stage 3 Separation equipment

Spoils Management Challenges

The volume of waste varies with the diameter and depth of the columns drilled. This project sat in a very congested area of Toronto with minimal room for pits. Hauling backflow by vacuum truck is expensive, hard to run in heavy traffic, and raises the safety risk to site personnel and the public.

The Objectives

  • Eliminate vacuum truck use on site and the environmental impact of waste hauling.
  • Provide clean fluid for reuse or for economical, environmentally sound disposal.
  • Operate at full capacity, with no downtime for disposal or waste treatment.
Stage 3 Separation treatment equipment and discharge chutes at an urban construction site

The Solution

S3S ran a mobile slurry treatment system of tanks, centrifuges, and flocculation additives to treat the backflow, producing a dry, stackable solid at a reduced volume. The dry waste eliminated the need for vacuum trucks and cut the total number of truckloads. Clear water was recovered, reused in the operation, and discharged to the sanitary sewer with no additional processing.

The Numbers

Every figure here comes from the Eglinton Crosstown East Tunnels project.

40 m3Free water recovered per column

Each column processed through the mobile treatment system produced 40 cubic metres of free water from the backflow.

20%Lower waste handling costs

Dry, stackable waste and recovered water cut overall waste handling costs by 20%.

The Process

Backflow moved from the contractor through the slurry treatment system to two outputs: dry solids and clear water.

  1. 01

    Receive the backflow

    S3S receives the backflow from the contractor and sends it to the slurry treatment system.

  2. 02

    Remove the heavy solids

    All heavy solids, such as sand and gravel, are removed first.

  3. 03

    Flocculate and separate

    The remaining slurry is processed through the slurry treatment system as flocculants are added.

  4. 04

    Haul solids, reuse water

    The solids leave as a dry, stackable material ready for landfill, and the clear water is reused in the operation or discharged to the nearby sanitary sewer, meeting provincial discharge criteria.

The Conclusion

Producing a dry, stackable waste on site made haul-off more efficient, reduced risk, lowered handling costs, and increased clear water recovery. Processing the jet-grout backflow cut disposal costs by 20%.